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  • 2005-2009  (4)
  • 2006  (4)
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  • 2005-2009  (4)
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  • 1
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 532-533 (Dec. 2006), p. 369-372 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Air cooling is a near dry machining method, which cools cutting area and evacuates chipusing low temperature wind instead of cutting liquid. It can decrease tool wear, improve tool life,reduce cost and produce no chemical pollution. In this paper, air cooling system is established, inwhich vortex tube is used for cooling. Air cooling test was carried on, in which high hardness bearsteel GCr15 is machined by PCBN tool. Experiment results indicated that cold air from vortex tubehas a significant effect on cutting force, cutting temperature and chip formation process. Cuttingforce and cutting temperature were simulated using Marc. Change rules that analysis resultsindicated are in accordance with experiment results. This paper’s conclusions have a great referencevalue for the practical application of air cooling technology
    Type of Medium: Electronic Resource
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  • 2
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 532-533 (Dec. 2006), p. 412-415 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Through combining turning experiments and FE simulations, this paper studied theeffects of force, temperature and residual stress of machined surface on high speed hard turningGCr15 bearing steel hardened to HRC60-62 with three kinds of ordinary edge preparation(sharp-edge, hone and chamfer). The experiment and simulation results indicated that thediathermanous proportion of chamfered edge preparation to tool and machined surface is less, andthis distribution of cutting temperatures is useful for tool life and machined surface quality. Thesimulation results showed that cutting force had a descending tendency with increasing of cuttingspeed, which is in accordance with the change rules of machining general rigidity material, and itproved that FE simulations have good precision. The simulation results of residual stress ofmachined surface showed that residual tensile stress existed in machined surface using both honedand chamfered tools, and a highest compressive stress (about -200MPa) existed among 150-200μmof the depth into the workpiece surface. The difference was that the depth of superficial hardenlayer with honed tools is larger than that with chamfered tools
    Type of Medium: Electronic Resource
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  • 3
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 532-533 (Dec. 2006), p. 845-848 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: In this study, hard turning GCr15 bearing steel with high cutting speed is experimentalinvestigated the influence of the CB7015WH insert with chamfer edge and Safe-Lock and theCB7015 insert with a combination of hone radius and a chamfer edge on cutting forces and surfaceroughness of machined surface. Experimental results show that the cutting forces of the chamferedge and Safe-Lock is smaller than that of the combination of hone radius and a chamfer edge.Moreover, surface roughness of machined surface with the CB7015WH insert is better.A coupled thermo-mechanical 2D finite element model with general finite element analysissoftware Deform 2D.8.1 is developed for the influence of two kinds of inserts on cutting forces andeffective stress. The simulation results are compared with experimental data and found to be ingood agreement
    Type of Medium: Electronic Resource
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  • 4
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Key engineering materials Vol. 304-305 (Feb. 2006), p. 186-190 
    ISSN: 1013-9826
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Polycrystalline diamond (PCD) composite sheet is a kind of material for cutter blank, which is formed by uniformly mixing micron diamond particles and metal binder powder such as Co and Ni, then sintered on WC under high pressure and high temperature. PCD tools have broad application and very high commercial value. However, compared with other materials, PCD tools’ service life relies greatly on blade sharpening quality. This paper just experimented on preparingprecision blade of CTB002 PCD composite sheet on grinding machine of high precision diamond tools and with different performance parameters of TYROLIT diamond grinding wheel. Rotational speed of grinding wheel, grain size of grinding wheel and grinding pressure were researched in the orthogonal test method, which have the largest influence on grinding process, and influencing rulesand the best combination of the three parameters are obtained
    Type of Medium: Electronic Resource
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