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  • 1
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 221-230 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A critical part of any master model used to simulate or control a composite material manufacturing process is the description of resin flow through the fiber bed. We present here a review of both theoretical and experimental studies of fluid flow through porous media, including fiber beds. For the practical porosity range of interest in continuous fiber composites processing (0.3〈 ∊ 〈 0.6), the permeability cannot be accurately described using the Blake-Kozeny-Carman equation, even though the flow is Newtonian at very low Reynold's number. For aligned fiber situations, the Kozeny constant, k, deviates radically from theory, depends on bed nonuniformities, and is only constant over very narrow porosity ranges. Thus, one cannot experimentally determine k at high porosities and use this value to describe low porosity situations. Theoretical attempts, based on perfectly spaced and aligned arrays of cylinders, adequately describe the transverse permeability of ideal fiber beds in the high porosity range, but do not succeed at porosities below 0.6. For axial flow through aligned fiber beds, the theory yields permeabilities much lower than are experimentally observed throughout the entire porosity range. For randomly arranged fibers, random cylinder theory also predicts permeabilities that are significantly lower than are measured.
    Additional Material: 4 Ill.
    Type of Medium: Electronic Resource
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  • 2
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 1064-1070 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Two of the most important input parameters needed to simulate the processing of continuous fiber laminated composites are the fiber bed permeability and the portion of the autoclave load borne by the consolidating fiber network (compressibility). In this study we have experimentally examined how both these parameter change with resin volume fraction as pressure is applied and consolidation proceeds. For a unidirectional fiber bed, the Kozeny-Carman equation can be used to predict both the transverse (perpendicular to the laminate plies) permeability (Kozeny constant, K′z = 11) and the axial (parallel to the fibers) permeability (Kozeny constant, K′X = 0.57). The axial permeability was found to be dependent on the surface tension of the permeant. For a unidirectionally aligned fiber, the measured transverse permeabilities varied from 1.1 × 10-10 cm2 to 12. × 10-9 cm2 while the axial values varied from 2.1 × 10-9 to 4.4 × 10-8 cm2 for a liquid volume fraction range of 0.25 to 0.5. Axial permeability measurements indicate that the permeability decreases with increasing off-axis angle × (measured from the laminate axial direction). The off-axis permeability behavior can be described by a modified Kozeny-Carman equation. The fiber network compressibility can be described with a logarithmic relation which has been found valid for a large number of consolidated soils.
    Additional Material: 9 Ill.
    Type of Medium: Electronic Resource
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  • 3
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 231-239 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Proper description of the resin flow through fibrous media is an important input to the modeling of composite manufacturing processes. Based on our conclusions in a recent review of pertinent literature (see Part I, this issue), Newtonian flow through ideal cylinder arrangements has been analyzed and measured. The analytical and numerical solutions agreed well with both our own experimental observation and those of others. Experiments with actual carbon fiber beds revealed significant deviations from ideal bed behavior. These deviations include dependence of the permeability on the nature of the permeant and the applied pressure difference, both of which make questionable the use of the Blake-Kozeny-Carman (BKC) equation to describe flow in real carbon fiber beds. Experiments that simulate the autoclave process by featuring combined permeation and consolidation of fiber beds have yielded additional dependencies of the permeability on process characteristics, such as the consolidation load and the original resin-rich areas within the fiber beds.
    Additional Material: 8 Ill.
    Type of Medium: Electronic Resource
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  • 4
    Electronic Resource
    Electronic Resource
    Bognor Regis [u.a.] : Wiley-Blackwell
    Journal of Polymer Science Part B: Polymer Physics 33 (1995), S. 547-557 
    ISSN: 0887-6266
    Keywords: thermal expansion ; crystalline polymers ; dimensional stability ; molecular composite model ; Chemistry ; Polymer and Materials Science
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Physics
    Notes: The dimensional stability of crystalline polymers such as polyethylene and polypropylene is a critical property in structural applications requiring known dimensional stability. It is essential to evaluate how such structural systems will respond when exposed to thermal fluctuations. Utilizing the molecular composite approach, oriented polyethylene has been modeled as a macroscopic composite of its constituent crystalline and amorphous phases. The molecular composite model, originally developed to describe the isotropic behavior of crystalline polymers, has been refined to account for the anisotropic micromorphological behavior of oriented polyethylene solids. This refinement accounts for the deformation and orientation of both constituent phases; the variation of the amorphous phase mechanical and expansional properties due to the taut tie molecules has likewise been considered. Furthermore, a theoretical expression relating the crystalline orientation descriptors, λ and fc, has been developed. A detailed calculational format for the prediction of the expansivity of oriented polyethylene is outlined. The overall pattern of anisotropic dimensional behavior has been correctly predicted when compared with experimentally measured thermal expansivities of various types of polyethylene. © 1995 John Wiley & Sons, Inc.
    Additional Material: 5 Ill.
    Type of Medium: Electronic Resource
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  • 5
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 15 (1975), S. 129-129 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
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  • 6
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 19 (1979), S. 1000-1009 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Among the increased structural demands now being made on both unfilled and reinforced plastics is that of dimensional stability under various performance environments. Crystalline polymers are heterogeneous materials consisting of two distinct phases and, as such, can be treated as molecular versions of engineering composites. This paper first outlines the general physical model whereby a crystalline polymer is considered to be a multi-ply laminate of unidirectionally reinforced plies. The calculational format is then detailed for the prediction of the stiffness and thermal expansion coefficient of an isotropic sheet of crystalline polymer and a sample calculation is given for quenched high density polyethylene. A data base is presented for the stiffness and thermal expansion coefficient of low and high density polyethylene having quenched, slowcooled, and annealed thermal histories. Comparison between experimental and predicted results yields good agreement in all cases to better than 25 percent. Implications and limitations of the predictive technique are discussed.
    Additional Material: 10 Ill.
    Type of Medium: Electronic Resource
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  • 7
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 27 (1987), S. 829-836 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: To przoduce efficiently high quality structural parts from fiber-reinforced epoxy materials systems, it is necessary to develop detailed process models. One key component in any such model involves the prediction of the cure kinetics, which in turn governs the viscosity, resin flow, void formation, and other important processing parameters. In this study, a series of isothermal and dynamic differential scanning calorimetry experiments was performed using Hercules 3501-6 and 3502 resins (TGDDM epoxy with DDS curing agent). The hypothesis of a dispersion of growing microgel particles, which become a continuous-phase solid at the gel point, was used as a basis to apply the Avrami theory of phase change to describe the polymerization kinetics up to the gel point. The extended equations for nonisothermal conditions properly accounted for the temperature effects on the kinetics. Comparison of the theoretical predictions with experimental data suggests that the Avrami theory of phase change may model adequately the cure kinetics of these systems, at least up to the gel point.
    Additional Material: 5 Ill.
    Type of Medium: Electronic Resource
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  • 8
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 13 (1973), S. 455-461 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Pronounced effects of thermal treatment on the properties of graphite fiber/polycarbonate and glass fiber/polycarbonate composites have been demonstrated and explained. At 20 volume percent loading of random-in-a-plane, discontinuous fibers, both specimen strength and modulus in both fiber systems were found to increase dramatically upon molding above 260-265°C, whereas only the graphite system was further improved by subsequent annealing. In the latter case, property improvement is due to generation of a crystalline innerlayer at the interface, which apparently transfers the stresses more effectively from fiber to fiber. Regardless of the type of fiber, molding at 275°C (slightly above 260-265°C, the melting point of crystalline polycarbonate) results in improved properties due to better wetting of the fibers by the resin. Hot forming of graphite reinforced polycarbonate composites between the molding and annealing steps takes advantage of the higher processability of the unannealed material in addition to providing increased modulus and strength in the final molded article.
    Additional Material: 8 Ill.
    Type of Medium: Electronic Resource
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  • 9
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 16 (1976), S. 344-352 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The Halpin-Tsai equations are based upon the “self-consistent micromechanics method” developed by Hill. Hermans employed this model to obtain a solution in terms of Hill's “reduced moduli”. Halpin and Tsai have reduced Hermans' solution to a simpler analytical form and extended its use for a variety of filament geometries. The development of these micromechanic's relationships, which form the operational bases for the coniposite analogy of Halpin and Kardos for semi-crystalline polymers, are reviewed herein.
    Additional Material: 4 Ill.
    Type of Medium: Electronic Resource
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  • 10
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 24 (1984), S. 862-868 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Synthetic elastomers and elastormeric-like copolymers are now being utilized for a wide spectrum of biomaterial uses including primary structural applications such as pump bladders in artificial hearts and left ventricular assist devices (LVAD), leaflets in prosthetic heart valves, and vascular prostheses. In making fatigue lifetime measurements, as well as for predicting durability, it is essential to know the biaxial stress-deformation behavior at high strain rates (high frequencies) and at extension ratios at least as high as those encountered under performance conditions. This paper describes a technique for determining the high frequency equibiaxial stress-deformation behavior of elastomers. Measurements of material parameters are made at the high strain rates (or frequencies) at which accelerated biaxial flaw growth and fatigue experiments are performed and hence do not require correction for strain-rate dependence of material properties. Furthermore, the plastic deformation (creep) which occurs in the case of viscoelastic membranes is incorporated in the calculations; yielding the “true” values of the extension ratios. Experimental measurements were performed on urethane-based biomaterials using a tuned fluid oscillator which produces cyclic biaxial inflation of the elastomeric membranes clamped around the circumference. Up to moderately large equibiaxial deformations, the form of strain energy function derived from the Gaussian, network theory (or the first approximation to Rivlin's formulation of strain energy function) was found to adequately describe the stress-deformation data. This in turn permits accurate calculation of the tearing energy under biaxial conditions, which is a prime requisite for predicting biaxial fatigue lifetime distributions.
    Additional Material: 9 Ill.
    Type of Medium: Electronic Resource
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