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  • 11
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Key engineering materials Vol. 340-341 (June 2007), p. 605-610 
    ISSN: 1013-9826
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Fe was added to 6016 aluminum alloy as the impurity, and this alloy was used as the modelof the recycled 6016 aluminum alloy. The content of the Fe was from 0.18 mass% up to 1.0 mass%.6016 including impurity-Fe was cast into the strip using a high speed twin roll caster at speed of 60m/min. The increase of the content of impurity-Fe makes castability better rather than worse. Theformability was investigated by tension test and 180 degrees bending test. The increase of Fe did nothave influence on the bending test. There was no crack at outer surface of T4-heat treated strip after180 degrees bending. The formability of 6016 strip including impurity-Fe cast by the high speed twinroll caster was enough for hem forming. The ductility of Fe added 6016 was improved by the highspeed twin roll caster. It is thought that Al-Si-Fe impurity became fine by the effect of the rapidsolidification, and deterioration could be improved
    Type of Medium: Electronic Resource
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  • 12
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 519-521 (July 2006), p. 1119-1124 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Lap joining of A6111 alloy and steel (SPCC: Steel Plate Cold-rolled C) plates wasperformed using a defocused YAG laser beam. A detailed investigation was performed on theintermetallic compound (IMC) layer formed at the weld interface. Two representative jointsfabricated under different welding conditions were selected and the effect of the welding conditionson the kind and morphology of the IMC was investigated using a transmission electron microscope(TEM). An electron diffraction pattern method was used to identify IMC. It was found that themorphology and kind of IMC formed at the weld interface were strongly affected by the weldingconditions, in particular, by the amount of heat input during welding. The thickness of the IMC layerformed at the weld interface was about 1 μm and the average grain size of the IMC in the layer wasless than 300 nm when the joining was carried out with a small amount of heat input. The IMC layerwas composed of Fe3Al, FeAl, Al2Fe, Al5Fe2 and Al13Fe4 in this case. However, the thickness of theIMC layer was around 6 μm when the joining was carried out under high heat input conditions. In thiscase, the IMC layer was composed of coarse Al5Fe2 (5 μm) and Al13Fe4 (1 μm). Therefore, it isconsidered that the reduced bonding strength of the joint with a thick IMC layer is due not only to theoverall morphology of the IMC layer but also to the formation of coarse Al-rich IMCs in the layer
    Type of Medium: Electronic Resource
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  • 13
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 519-521 (July 2006), p. 1733-1740 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Cast plates of A356 aluminum alloy with different thickness were fabricated byrheocasting and squeeze casting. Tear tests were performed on the as-cast and heat-treated products(T5 and T6), and effects of solidified structure and heat treatment on unit crack propagation energy(UEp) were examined. Increased cooling rate (corresponding to a decrease in plate thickness)resulted in refined solidified structure and enlarged UEp values for as-cast samples. For both rheocastand squeeze-cast samples, both spheroidized eutectic Si particles and age-hardened α-Al matrix byT6 treatment were effective for increasing UEp. UEp of the squeeze-cast sample was higher than thatof the rheocast sample. Observation of crack growth path and fracture surface revealed that the teartoughness of the present cast alloy was controlled by distribution of eutectic solidified region in thecast structure, which provided a preferential crack growth path. The discontinuous distribution for thesqueeze-cast sample is considered to be beneficial for increasing crack growth resistance rather thanthe continuous arrangement of the network-like eutectic region for the rheocast sample. Relativelysmall UEp was obtained for the T6 treated rheocast sample collected from the 6 mm thickness plate.This is attributable to the volume fraction of the eutectic solidified region in the sample being largerthan others under the present experimental conditions
    Type of Medium: Electronic Resource
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  • 14
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Closed-loop recycling should be promoted for wrought aluminum alloy scraps includingimpurity iron in order to use natural resources effectively. Fabrication of the alloy strip using a highrate of cooling is a promising method for reducing the detrimental effects of impurity iron. In thepresent study, strips of A6022 aluminum alloy with various Fe contents of up to 1.5 mass% werefabricated by a vertical-type, high-speed, twin-roll caster. The caster used in the study was equippedwith a pair of water-cooled, pure copper rolls, and a cooling slope upstream of the rolls. The stripsexhibited a common microstructural feature. Columnar grains grew from both surfaces of the strip,and they were gradually replaced by equiaxed grains. In the mid-central region, a band of fine grainswas observed. Such fine grains seemed to originate from the crystallized α-Al dendrites on thecooling slope or the roll surfaces. Internal cracks were observed in the A6022 alloy strip that wassubjected to the highest cooling rate. The cracks were located between equiaxed grains and finegrains at the mid-central region. The cracks were reduced with increasing Fe content. No cracks wereobserved for the alloy strips with 1.0 mass% Fe or greater. It was found that both a slight reduction inthe cooling rate and addition of Fe were effective for obtaining sound A6022 strips
    Type of Medium: Electronic Resource
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  • 15
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 519-521 (July 2006), p. 1889-1894 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Type of Medium: Electronic Resource
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  • 16
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 519-521 (July 2006), p. 1145-1150 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: A new welding method, magnetic pressure seam welding, was used to lap join dissimilarmetals (Al-Fe, Al-Ni and Al-Cu). The circuit for magnetic pressure seam welding consists of acapacitor, an electric discharge gap switch, and a plate-type coil. The overlapped metal plates areplaced over the coil. When an impulse current from an energy-storage capacitor bank passes throughthe coil, a high-density magnetic flux is suddenly generated around the coil. The generatedhigh-density magnetic flux lines cross the end of the overlapped plates. Eddy currents are inducedmainly inside the Al plate because it has a high electrical conductivity. Both the Joule heat generatedin the plates and the magnetic pressure applied from the Al side promote the joining of the lappedplates. The welding is normally achieved within 10 μs. This results in very little microstructuralchange in the parent plates aside from the area around the weld interface. Strong lap joints wereobtained for every metal combination and no tensile fracture took place in the weld region. Acharacteristic wavy morphology was observed at the weld interface. An intermediate phase layer wasalso observed at the weld interface. TEM observation revealed that the intermediate layer consisted offine Al grains and intermetallic compound particles dispersed among the Al grains. The growthdirection of the wave, the welding condition dependency of the wavelength and the amplitude of theinterfacial wave were intensively investigated in order to clarify the welding mechanism of thismethod
    Type of Medium: Electronic Resource
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  • 17
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 475-479 (Jan. 2005), p. 343-348 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Two kinds of roll casters, which were suitable for high speed roll casting, were devised. One was a vertical type twin roll caster, and the other was an unequal diameter twin roll caster. The semisolid roll casting using a cooling slope was adopted to these roll casters. The solid fraction was smaller than 5%. 3 mm thickness of 6111 strip was cast at 60 m/min by the vertical type twin roll caster, and 5 mm thickness of 6111 strip was cast at 30 m/min by the unequal diameter twin roll caster. The microstructure of the as-cast strip was equiaxed and spherical, not columnar. The mechanical properties of the strip rolled from roll-cast strip were almost as same as that of the strip made from cast ingot
    Type of Medium: Electronic Resource
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