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  • 1
    Digitale Medien
    Digitale Medien
    Oxford, UK : Blackwell Science Inc
    Journal of the American Ceramic Society 88 (2005), S. 0 
    ISSN: 1551-2916
    Quelle: Blackwell Publishing Journal Backfiles 1879-2005
    Thema: Maschinenbau , Physik
    Notizen: The reaction-bonded aluminum oxide (RBAO) process utilizes the oxidation of intensely milled aluminum/alumina powder compacts that are heat treated in air to make alumina-based ceramics. RBAO samples are typically oxidized in a furnace which is heated at 1°C/min to 1100°C. Heat-treating samples with a characteristic dimension 〉1 mm, without adjusting the furnace temperature program, usually results in a cracked ceramic. Cracking is caused by the excessive thermal and chemical stresses that result from steep temperature gradients (〉30°C/mm) and compositional gradients (〉5000 mol·(m3·mm)−1), which develop under the deleterious ignition and shrinking core reaction regimes. While adjustments to the furnace temperature program based on continuum models have had some success, the use of feedback-controlled firing is investigated as a means to avoid the furnace temperature program design step and to decrease the firing time. Feedback-controlled firing is shown to improve yields and significantly reduce the time required to completely oxidize the aluminum. For example, a 16 g sample with a characteristic dimension of 7.56 mm, which previously took 〉100 h to oxidize completely, was successfully oxidized crack free in 18.3 h using feedback control. Using the typical heat-treatment cycle, a 1 mm sample was fired in 18 h. With feedback-controlled firing, the same sized sample was fired in only 5 h.
    Materialart: Digitale Medien
    Bibliothek Standort Signatur Band/Heft/Jahr Verfügbarkeit
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  • 2
    Digitale Medien
    Digitale Medien
    Oxford, UK : Blackwell Science Inc
    Journal of the American Ceramic Society 88 (2005), S. 0 
    ISSN: 1551-2916
    Quelle: Blackwell Publishing Journal Backfiles 1879-2005
    Thema: Maschinenbau , Physik
    Notizen: The reaction-bonded aluminum oxide (RBAO) process relies upon the oxidation of Al/Al2O3 powder compacts, and many of its associated advantages stem from the presence of the aluminum in the green powder. Higher aluminum contents in the starting powders allow for higher green strengths, densities, and lower overall shrinkage, all while producing a fine-grained, high-strength sintered material. However, it is evident that the reaction and sintering of ZrO2-containing RBAO with higher aluminum contents are more challenging. Therefore, in this study, the effects of aluminum content on the processing, structure, and properties of RBAO ceramics were comprehensively characterized. It was found that RBAO samples with high aluminum contents were more prone to cracking during reaction and even when successfully fired were not able to be sintered to full density. Despite these characteristics, RBAO samples with increasing aluminum contents showed no significant degradation in mechanical properties.
    Materialart: Digitale Medien
    Bibliothek Standort Signatur Band/Heft/Jahr Verfügbarkeit
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  • 3
    Digitale Medien
    Digitale Medien
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 83 (2000), S. 0 
    ISSN: 1551-2916
    Quelle: Blackwell Publishing Journal Backfiles 1879-2005
    Thema: Maschinenbau , Physik
    Notizen: The general reaction behavior of the 3A process under the thermal explosion mode of synthesis has been investigated via a continuum model. The continuum model uses mass and energy balances to predict temperature difference (Ts,avg−Tf) curves, as well as profile curves of the reactant conversions and sample temperature. In particular, the effect of the dimensionless parameters associated with the rate of local heat generation (β, the thermicity factor), the activation energy (γ, the Arrhenius number), the rate of heat redistribution (α, the modified thermal diffusivity), the rate of heat transfer by convection (Bi, the Biot number or convective heat transfer parameter), and the rate of heat transfer by radiation (Ω, the radiative heat transfer parameter) were investigated. Conditions to control the reaction process, which should produce high-density final products, were determined. It was found that the overall maximum temperature may be reduced for high γ, low β, high α, and high Bi and Ω. In terms of processing conditions, this may be obtained by reducing the initial reactant concentrations, optimizing the particle size, using small sample sizes and high compaction pressure, and increasing the heat loss by using a high thermal conductivity inert gas.
    Materialart: Digitale Medien
    Bibliothek Standort Signatur Band/Heft/Jahr Verfügbarkeit
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  • 4
    Digitale Medien
    Digitale Medien
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 82 (1999), S. 0 
    ISSN: 1551-2916
    Quelle: Blackwell Publishing Journal Backfiles 1879-2005
    Thema: Maschinenbau , Physik
    Notizen: The reaction-bonded aluminum oxide (RBAO) process is a novel, reaction-forming technique for producing monolithic, alumina-based ceramics. Although there has been extensive work on the RBAO process, it is often difficult to reproduce the process and avoid sample cracking. To solve the problems that are associated with the RBAO process, it is necessary to have a fundamental understanding of the reaction-bonding process and the effects of various processing parameters on the reaction behavior. To gain some insight into the process, a continuum model has been developed. The model, which considers the interaction between the macroscopic material and energy balances, is used to predict conditions under which RBAO bodies may be fired in a controlled manner, i.e., avoiding the runaway reaction. In particular, the effects of the oxygen content of the atmosphere, the heat loss by convection and radiation, the heating cycle, and scale (sample size) have been investigated. For small sample sizes, model predictions indicate that the reaction may be controlled by reducing the oxygen content of the atmosphere, increasing the heat loss, and/or incorporating an isothermal hold into the heating cycle at a temperature just below the ignition temperature. For larger sample sizes, model predictions indicate the need for multiple low-temperature holds at increasing temperatures. It is believed that firing RBAO bodies in a controlled manner will allow one to avoid sample cracking. Part II of this work presents a complementary experimental study that investigates the reaction behavior and structural integrity of samples that have been fired under the predicted conditions.
    Materialart: Digitale Medien
    Bibliothek Standort Signatur Band/Heft/Jahr Verfügbarkeit
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  • 5
    Digitale Medien
    Digitale Medien
    s.l. : American Chemical Society
    Biotechnology progress 8 (1992), S. 19-24 
    ISSN: 1520-6033
    Quelle: ACS Legacy Archives
    Thema: Werkstoffwissenschaften, Fertigungsverfahren, Fertigung
    Materialart: Digitale Medien
    Bibliothek Standort Signatur Band/Heft/Jahr Verfügbarkeit
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  • 6
    Digitale Medien
    Digitale Medien
    s.l. : American Chemical Society
    Industrial and engineering chemistry 25 (1986), S. 207-210 
    Quelle: ACS Legacy Archives
    Thema: Chemie und Pharmazie , Werkstoffwissenschaften, Fertigungsverfahren, Fertigung
    Materialart: Digitale Medien
    Bibliothek Standort Signatur Band/Heft/Jahr Verfügbarkeit
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  • 7
    Digitale Medien
    Digitale Medien
    s.l. : American Chemical Society
    Industrial and engineering chemistry 16 (1977), S. 171-181 
    Quelle: ACS Legacy Archives
    Thema: Chemie und Pharmazie , Werkstoffwissenschaften, Fertigungsverfahren, Fertigung
    Materialart: Digitale Medien
    Bibliothek Standort Signatur Band/Heft/Jahr Verfügbarkeit
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  • 8
    Digitale Medien
    Digitale Medien
    s.l. : American Chemical Society
    Industrial and engineering chemistry 21 (1982), S. 464-472 
    Quelle: ACS Legacy Archives
    Thema: Chemie und Pharmazie , Werkstoffwissenschaften, Fertigungsverfahren, Fertigung
    Materialart: Digitale Medien
    Bibliothek Standort Signatur Band/Heft/Jahr Verfügbarkeit
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  • 9
    Digitale Medien
    Digitale Medien
    s.l. : American Chemical Society
    Industrial and engineering chemistry 18 (1979), S. 80-96 
    Quelle: ACS Legacy Archives
    Thema: Chemie und Pharmazie , Werkstoffwissenschaften, Fertigungsverfahren, Fertigung
    Materialart: Digitale Medien
    Bibliothek Standort Signatur Band/Heft/Jahr Verfügbarkeit
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  • 10
    Digitale Medien
    Digitale Medien
    s.l. : American Chemical Society
    Industrial and engineering chemistry 18 (1979), S. 96-102 
    Quelle: ACS Legacy Archives
    Thema: Chemie und Pharmazie , Werkstoffwissenschaften, Fertigungsverfahren, Fertigung
    Materialart: Digitale Medien
    Bibliothek Standort Signatur Band/Heft/Jahr Verfügbarkeit
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