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  • 1
    ISSN: 0332-1649
    Source: Emerald Fulltext Archive Database 1994-2005
    Topics: Electrical Engineering, Measurement and Control Technology , Mathematics
    Notes: Comprehensive knowledge of the complicated physical behavior of the induction furnace with cold crucible (IFCC) is required to utilize the advantages of this melting aggregate in melting and casting chemically high-reactive materials, like titanium-aluminides (TiAl). Practical experiences show that the overheating temperature of the melt is decisive for the quality of the cast products. Therefore, a systematic analysis of the electromagnetic and in particular, the hydrodynamic and thermal behavior of the IFCC is carried out. The examinations of the influence of the construction elements as well as the process parameters on the temperature field and finally the overheating temperature in the IFCC are performed using specifically developed numerical models. The evaluation of the numerical results is done by experimental investigations, where aluminum serves as a model melt for the experimental determination of the thermal and hydrodynamic field of the melt. The analysis of the influence of construction-elements on the overheating temperature is focused on the design of the crucible wall and the crucible bottom, on the height-diameter ratio of the crucible and on the axial inductor position. The inductor current, the operation frequency and the crucible filling level are found to be very important for reaching a high overheating temperature.
    Type of Medium: Electronic Resource
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  • 2
    ISSN: 0332-1649
    Source: Emerald Fulltext Archive Database 1994-2005
    Topics: Electrical Engineering, Measurement and Control Technology , Mathematics
    Notes: Purpose - Aims to present recent activities in experimental investigations and numerical modelling of the induction cold crucible installation. Design/methodology/approach - Temperature and velocity measurements using thermocouples and electromagnetic velocity probes were performed in aluminium melt which was used as a model melt. Measured temperature field and flow pattern were compared with transient 3D calculations based on large eddy simulation (LES) turbulence modelling scheme. Numerical results are in good coincidence with the experimental data. Findings - The modelling results show that only 3D transient LES is able to model correctly these heat and mass transfer processes. Originality/value - It is revealed that transient 3D modelling provides a universal tool for simulating convective heat and mass transfer processes in the entire melt influenced by large scale instabilities in the recirculating flows, which contain several main vortexes of the mean flow.
    Type of Medium: Electronic Resource
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  • 3
    ISSN: 0332-1649
    Source: Emerald Fulltext Archive Database 1994-2005
    Topics: Electrical Engineering, Measurement and Control Technology , Mathematics
    Notes: Experimental investigations of the turbulent flow velocities measured in the melt of experimental induction furnaces show, that beside the intensive local turbulence pulsations, macroscopic low-frequency oscillations of the recirculated toroidal main flow eddies play an important role in the heat and mass exchange processes. Traditional numerical calculations of the flow and transfer processes, based on wide spread commercial codes using various modifications of the k-? turbulence model show that these models do not take into account the low-frequency oscillations of the melt flow and the calculated temperature and concentration distributions in the melt essentially differs from experimental results. Therefore, the melt flow dynamics in an induction crucible furnace was numerically simulated with help of transient three-dimensional calculations using the large eddy simulation turbulence model. This leads to a good agreement between calculated and measured periods of low-frequency oscillations and heat and mass transfer between the toroidal flow eddies.
    Type of Medium: Electronic Resource
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