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Notes: We have investigated the columnar to equiaxed transition experimentally in directionally solidified hypoeutectic binary AlSi alloys with and without grain refinement particles and for different processing parameters in the framework of the ESA-MAP CETSOL (Columnar-to-equiaxed transition in solidification processing). A power-down technique was used in a Bridgman-Stockbarger type gradient-furnace to simultaneously increase the solidification rate and decrease the temperature gradient in the cylindrical sample during directional solidification vertically upwards. The position of the CET was determined from the cut and polished samples and correlated to the applied cooling rate for different experiments. Critical parameters for the temperature gradient and the solidification rate at the transition were determined from cooling curves measured within the sample and from a time-of-flight analysis of ultrasonic pulses propagated in the solid part of the sample and being reflected at the solid-liquid interface. The critical values found are compared to the deterministic models of Hunt and of Martorano et al. The objective of this contribution is the presentation of preliminary results for the different alloys and processing parameters of ground-based experiments. These results will be used for the testing of different models describing the CET within the framework of the ESA-MAP CETSOL and for the preparation of comparative microgravity experiments

Notes: The movement and morphological change of a solid-liquid interface in directional solidification was investigated during two sounding rocket flights. By using the transparent binary alloy Succinonitrile-Acetone the dynamic processes at the solidification front could be observed directly. Both the planar interface growth, the onset of instability and the characteristic features of the interface morphology, i.e. the evolution of the primary spacing and amplitudes of the cells and dendrites were evaluated. The comparison with a calculation of the morphological instability based on the theoretical model of Warren and Langer showed a good agreement concerning the critical time and velocity of the solidification front

Notes: The main objective of the research project of the European Space Agency (ESA) -Microgravity Application Promotion (MAP) programme entitled Columnar-to-Equiaxed Transition in SOLidification Processing (CETSOL) is the investigation of the formation of the transition from columnar to equiaxed macrostructure that takes place in casting. Indeed, grain structures observed in most casting processes of metallic alloys are the result of a competition between the growth of several arrays of dendrites that develop under constrained and unconstrained conditions, leading tothe CET. A dramatic effect of buoyancy-driven flow on the transport of equiaxed crystals on earth is acknowledged. This leads to difficulties in conducting precise investigations of the origin of the formation of the equiaxed crystals and their interaction with the development of the columnar grain structure. Consequently, critical benchmark data to test fundamental theories of grain structure formation are required, that would benefit from microgravity investigations. Accordingly, the ESA-MAP CETSOL project has gathered together European groups with complementary skills to carry out experiments and to model the processes, in particular with a view to utilization of the reduced-gravity environment that will be afforded by the International Space Station (ISS) to get benchmark data. The ultimate objective of the research program is to significantly contribute to the improvement of integrated modelling of grain structure in industrially important castings. To reach this goal, the approach is devised to deepen the quantitative understanding of the basic physicalprinciples that, from the microscopic to the macroscopic scales, govern microstructure formation in solidification processing under diffusive conditions and with fluid flow in the melt. Pertinent questions are attacked by well-defined model experiments on technical alloys and/or on model transparent systems, physical modelling at microstructure and mesoscopic scales (e.g. large columnar front or equiaxed crystals) and numerical simulation at all scales, up to the macroscopic scales of casting with integrated numerical models

Notes: Technical Al-Si alloys always contain sufficient amounts of Fe and Mn, especially alloysmade from scrap. During casting, Fe-containing intermetallics, such as Al-Fe, Al-Fe-Si and Al-Fe-Mn-Si phases, are formed between the aluminum dendrites. Fe and Mn-rich intermetallic phases arewell known to be strongly influential on mechanical properties in Al-Si alloys. In the present workthe influence of controlled fluid flow conditions on the morphology and spatial arrangement onintermetallic phases in cast Al-Si alloys is characterized. A binary Al-7wt.%Si and a ternary Al-7wt.%Si-1wt.%Fe alloy was solidified under and without the influence of a rotating magnetic field(3mT at 50Hz) over a range of solidification velocities (0.015- 0.18mm/s) at a constant temperaturegradient G of 3K/mm. The scientific results reached so far indicate a strong influence of theelectromagnetic stirring on the primary dendrite and secondary dendrite arm spacings