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  • 1
    Electronic Resource
    Electronic Resource
    Springer
    Oxidation of metals 29 (1988), S. 23-43 
    ISSN: 1573-4889
    Keywords: Fe-Cr-Al ; aluminum oxide ; adherence ; sulfur
    Source: Springer Online Journal Archives 1860-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract Recently a new theory was proposed to explain the effect that reactive elements have on oxide adherence. Based on data obtained on Ni-Cr-Al-Y material, this theory stated that trace quantities of sulfur in the alloy degrade adherence by weakening the metal-Al2O3 bond. The work presented here extends this concept to Fe-Cr-Al alloys by examining Al2O3 adherence on foil samples with various bulk sulfur levels obtained using high-temperature vacuum anneals. Results show that long-time vacuum anneals dramatically increase the adherence of the subsequently grown aluminum oxide, concurrent with removal of sulfur from the matrix. This evidence shows that the Al2O3-metal bond is intrinsically strong without the presence of reactive elements such as Y or rare earths in the alloy. Sulfur in the alloy, and not void formation, was found responsible for oxide spalling. In addition, voids were eliminated by reducing the sulfur concentration near the oxide-metal interface.
    Type of Medium: Electronic Resource
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  • 2
    Electronic Resource
    Electronic Resource
    Springer
    Oxidation of metals 32 (1989), S. 337-355 
    ISSN: 1573-4889
    Keywords: Fe-Cr-Al ; aluminum oxide ; adherence ; sulfur ; reactive elements
    Source: Springer Online Journal Archives 1860-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract A recent theory, explaining the effect of reactive elements on oxide adherence, states that sulfur adversely affects adherence and that reactive elements improve adherence by tying up sulfur as refractory sulfides. This theory is supported by work presented here, which correlates adherence behavior of Fe-Cr-Al alloys containing group IIIB through VIB elements with the stability of the sulfides that these elements form. Results show that poor adherence is produced by elements that form sulfides less stable than Al2S3 (VB and VIB elements), while good adherence is produced by elements which form sulfides more stable than Al2S3 (IIIB and IVB elements). In addition, the relative stability of sulfides, oxides, nitrides, and carbides must be considered. For example, group-IIIB elements are effective at much lower concentrations than group-IVB elements, because they react preferentially with S while group IVB elements react with C, N, and O before S.
    Type of Medium: Electronic Resource
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  • 3
    ISSN: 1573-4889
    Keywords: Fe-Cr-Al ; oxidation ; air ; exhaust gas ; aluminum oxide ; oxide adherence ; reactive elements
    Source: Springer Online Journal Archives 1860-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract This work evaluated the adherence of oxide grown in air and synthetic exhaust gas on Fe-20Cr-5Al alloys containing strong sulfide-forming elements: Ca, Mg, Y, Ce, La, Ti, and Zr. Results support the theory that reactive elements provide good oxide adherence on alumina-forming materials primarily by tying up sulfur as stable Sulfides; however, other influences on adherence were found. Highly volatile elements, such as Ca and Mg, lose their sulfur-controlling ability by diffusing out of the matrix and into the growing oxide scale. Zirconium results in the growth of an extensive network of oxide pegs into the substrate which improves adherence. Titanium segregates to the alumina scale and acts as a sink for S in the matrix. In synthetic exhaust gas (N2+CO2+H2O), local oxide spalling was observed and was shown to be caused by H2O in the atmosphere. The added benefits of Ti and Zr, i.e., forming oxide pegs and sinks for S, improve adherence in this environment.
    Type of Medium: Electronic Resource
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  • 4
    Electronic Resource
    Electronic Resource
    Springer
    Oxidation of metals 36 (1991), S. 57-80 
    ISSN: 1573-4889
    Keywords: Fe-Cr-Al ; oxidation ; aluminum oxide ; air ; exhaust gas
    Source: Springer Online Journal Archives 1860-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract Fe-20Cr-5Al alloy foils are used in automotive catalytic converters. This work examines oxidation behavior of four production-processed alloy foils in both air and synthetic exhaust gas environments. Oxidation tests were performed between 750° C and 1150° C for times to 96 hrs. Weight gain results in both atmospheres were similar, an indication that the same mechanism controls oxidation in both environments. At high temperatures (〉-950° C) both atmospheres produce weight gains consistent with α-alumina growth. Activation energies of 323 kJ/gmole and 271 kJ/gmole were calculated for oxidation in air and synthetic exhaust gas, respectively. At lower temperatures (〈-850° C), accelerated weight gains can occur from growth of transition alumina. Despite similar weight gain results, the two atmospheres produce different oxide morphologies: at 950° C and above, air produces a rounded, porous oxide while synthetic exhaust produces a more compact, angular oxide. Unexpectedly, oxide spalling occurred on foils oxidized in synthetic exhaust at 1050° C and above.
    Type of Medium: Electronic Resource
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  • 5
    Electronic Resource
    Electronic Resource
    Springer
    Oxidation of metals 40 (1993), S. 295-320 
    ISSN: 1573-4889
    Keywords: Al-coating ; aluminum oxide ; Fe-Cr alloy ; oxidation resistance ; rare earths ; yttrium
    Source: Springer Online Journal Archives 1860-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract Aluminum-coated Fe-20Cr-(rare earth or yttrium) alloy foils were developed with oxidation resistance equivalent or superior to Fe-20Cr-5Al-(rare earth or yttrium) alloy foils. The coated foils were made by dipping Fe-20Cr sheet into a salt-covered aluminum bath and then rolling the sheet to foil. Oxidation resistance of the coated foil was enhanced by adding rare earths or yttrium to the Fe-20Cr substrate alloys to insure oxide adherence. Test results indicate that only sufficient addition to tie up sulfur as a stable sulfide is needed in the Fe-20Cr alloy. Aluminum-coated foils show lower oxide growth rates than similar Fe-Cr-Al alloys, most likely the result of fewer impurities (particularly Fe) is the coated foils' growing oxide scale.
    Type of Medium: Electronic Resource
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