Exceptions to the microstructure zone model revealed by the reactive d.c. magnetron sputter deposition of δ-TiNx thin films

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Abstract

This paper deals with the influence of the nitrogen flow rate on the microstructure of δ-TiNx films prepared by d.c. magnetron sputtering. The δ-TiNx films were prepared under decreasing nitrogen flow rates to obtain nitrogen contents in the films ranging from x=0.99 to 0.95. Ion bombardment of the films was negligible in these experiments.

Some films prepared under deposition conditions which typically result in a fine-grain (about 0.1 μm) transition zone microstructure exhibit a “large”-grain (about 1 μm) zone III microstructure. It has been demonstrated that there exists a narrow area of nitrogen flow rate for which the microstructure of the films does not agree with the zone model. The large-grain films are stress free. The nitrogen content in the films containing large grains is x=0.97. All deposition conditions except the nitrogen flow rate were kept constant in this experiment. Chemical energy dissipated during the reactive process can explain the observed effects.

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Permanent address: Institute of Physics, Czech Academy of Sciences, Na Slovance 2, CS-180 40 Prague, Czech Republic.

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