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  • 1
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: Layered structure with composition gradient between inner layer of alumina (Al2O3) andouter layer of zirconia ( ZrO2-3mol% Y2O3 ;TZ-3Y) was fabricated using a gel casting process for theinner layer and a dip coating process for the outer layer in an aqueous system. The interlayer withcomposition gradient was prepared by mixing the Al2O3 and TZ-3Y slips as a volume ratio. Driedgreen bodies of the inner layer were pre-sintered at 1100°C for 5hr. After pre-wetting the pre-sinteredbodies, the dip coating was preformed with mixed slips. Two kinds of composition gradients in theinterlayer were prepared to observe the effect of composition gradient on mechanical properties, withsame thickness. One is continuous composition gradient from Al2O3 to TZ-3Y with 9:1 to 1:9 volumeratios, and the other is layered structure with 8:2, 6:4, 4:6, and 2:8 volume ratios of Al2O3 and TZ-3Y.After the dip coating with each mixed slip, the coated bodies were sintered at 1100°C for 1hr toprevent delamination between each layer. The last dip coating was performed with the TZ-3Y slip,and then sintered at 1600°C for 3hr. Microstructure and element analysis of the sintered bodies wereobserved using SEM. For measurement of flexural strength, a standard four-point banding test wasconducted. Also, hardness and modulus were measured using micro- and nano-indentation techniques.The step-like gradient in microstructure and composition is achieved through the gel casting and dipcoating processes, including a gradual change in H and E from the inner to outer layers
    Type of Medium: Electronic Resource
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  • 2
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 124-126 (June 2007), p. 1569-1572 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: The bonding strength of top coat in thermal barrier coatings (TBCs) with different bondlayers has been measured with thermal fatigue and its fracture behavior has been investigatedconsidering the effects of a thermally grown oxide (TGO) layer and resintering of the top coat. Twokinds of TBCs with different thicknesses of approximately 80 and 280 μm in bond layer wereprepared by two different methods of air plasma spray (APS) and high velocity oxygen flow (HVOF).Top layer (3Y-TZP) was coated on both bond layers using the APS process. Thermal fatigue testswere conducted at temperature of 1100oC with dwell time of 10 hr, which tests were done till 20cycles. The HVOF process provides a relatively homogeneous microstructure in the bond layer,compared with the APS process. The formation of TGO layer is influenced by the exposed time,independent of the bond layer thickness and the bond layer species. TBCs with the bond layerprepared by the APS process show higher bonding strength than those by the HVOF process inas-prepared TBCs (before thermal fatigue), showing 15 – 18 MPa for the APS process and 13 – 16MPa for the HVOF process. Whereas the fracture in TBCs with the HVOF bond coat are originated atthe interface between the top coat and the bond coat, the fracture within the top coat in TBCs with theAPS bond coat However, after the thermal fatigue, the bonding strength value is increased to 18 – 20MPa in both cases even though the TGO layer is formed, showing the fracture paths within the topcoat in both cases
    Type of Medium: Electronic Resource
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  • 3
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Key engineering materials Vol. 336-338 (Apr. 2007), p. 765-768 
    ISSN: 1013-9826
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: In this study, shrinkage behavior and coefficient of thermal expansion (CTE) of novelnickel (Ni) powder with an addition of dielectric material, BaTiO3, have been investigated to reducethe large shrinkage mismatch between Ni electrode and dielectric material and to control the thermaland/or residual stresses created by CTE mismatch in MLCCs (multilayer ceramic capacitors). Forwhich two kinds of Ni powders were used. The component of Ni powders is analyzed by XRF, and thethermal behavior is measured by TG/DTA. The Ni and BaTiO3 powders were mixed with 9:1, 8:2,and 7:3 volume ratios. The BaTiO3-added Ni green bodies were fabricated through cold isostaticpressing, and then sintered to 1300°C in a reduction atmosphere. The shrinkage behavior with volumeratio was checked during sintering from 700 to 1300°C with 300°C interval. The CTE was measuredin inert (argon) atmosphere with sintered samples. It is found that the shrinkage behavior and the CTEof Ni electrode are dependent on the volume of BaTiO3 added. The particle size of Ni powder alsoaffects the microstructure and its sintering density, with less effect of its component
    Type of Medium: Electronic Resource
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  • 4
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Key engineering materials Vol. 345-346 (Aug. 2007), p. 465-468 
    ISSN: 1013-9826
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: P92 steels as well as P91 are widely used as boiler tube materials of ultra super critical(USC) power plants these days. And thus embrittlement is very important for structural integrity ofthe USC plants. The embrittlement was observed when P92 (Modified 9Cr-1.8W-0.5Mo-V-Nb)steels were quenched to and held at the temperature of 320 to 350°C, which were the temperaturesintermediate between Ms and Mf, and then air-cooled. Nearly same kind of the embrittlement hadbeen observed with the T/P91 steels and a theory had been proposed to explain the mechanism ofthe embrittlement by us. From the theory, the embrittlement might be caused by the brittlemartensite which is freshly formed during air-cooling. We tried to apply the theory for theembrittlement of the T/P92 steel. The behaviors of the embrittled T/P92 steel were explained wellby the theory
    Type of Medium: Electronic Resource
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  • 5
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Key engineering materials Vol. 336-338 (Apr. 2007), p. 2086-2088 
    ISSN: 1013-9826
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: WC nanosized powders are synthesized by the plasma arc discharge process and annealingunder an inert (Ar) atmosphere. The high temperature used during discharging at local region causes thework-piece and electrode to melt and evaporate. The melted tungsten on the arc discharge electrode andcarbon arising from decomposition CH4 gas forms WC1-x nanosized powders. The WC1-x phase isencapsulated in a amorphous carbon shell. The WC1-x nanosized particles are annealed at 1200~1400°Cunder an Ar atmosphere. The WC1-x nanosized powder is transformed to the W2C phase, and then itbecomes WC above at 1400°C
    Type of Medium: Electronic Resource
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  • 6
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Advanced materials research Vol. 29-30 (Nov. 2007), p. 219-222 
    ISSN: 1662-8985
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Silicon carbide (SiC) and alumina (Al2O3) have been synthesized on graphite and silica(SiO2) substrates, respectively, using a solid-vapor reaction (SVR). SiC and Al2O3 layers aresynthesized on each substrate by reacting between SiO vapor and substrate (SiO (vapor) + 2 C (fromgraphite)), and between AlO vapor and substrate (2AlO (vapor) + 1/2O2 (from SiO2)). Both reactionprocesses were performed at 1400 °C for 9 hour at a heating rate of 5 °C/min under an Ar/H2(160:40) flow of 200 sccm (ml/min). The pack composition for each case was adjusted with 1:1mole ratio, which was used as precursors of the AlO and SiO vapors. The synthesized SiC layerconsists of α-SiC and β-SiC, and its thickness is affected by the porosity of graphite. The Al2O3 toplayer synthesized on SiO2 substrate is coarse and relatively porous, resulting in some defects
    Type of Medium: Electronic Resource
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  • 7
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 124-126 (June 2007), p. 1497-1500 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: The influence of solidification rates and Cr equivalents on the formation of the ferrite wasstudied by directional solidification in mod. (9-12)Cr-1Mo steels. It was found that the volumefraction of ferrite increased as increasing Cr equivalent and solidification rate. The volume fraction ofthe ferrite showed much higher at low solidification rates with the planar or cellular interface than thatat high solidification rates with the dendritic interface. The volume fraction of ferrite in solidificationmicrostructure showed much higher than that in extruded and heat-treated alloys. It depends on notonly solidification rate and Cr equivalent but also the solidification fraction. At low solidificationrates, there occurs segregation because the solid/liquid interface was planar or cellular, and it makescomposition change with solidification fractions. The formation of ferrite has been discussed with Crequivalent and solidification rate
    Type of Medium: Electronic Resource
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  • 8
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 510-511 (Mar. 2006), p. 302-305 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: A novel process in the synthesis of SiC microtubes is proposed, based on modified CVD process. This process was adopted to siliconize the carbon fibers that perform with relatively small surface area, either partially or completely, into the SiC microtubes with large surface area. An oxidic vapor generated from a metal reacts with a carbon solid preform, which leads to a carbide possessingwith a unique morphology. The carbon fiber preforms have been unidirectionally arranged into alumina tube, and then a solid-vapor reaction between carbon fiber preforms and SiO vapor originated from the mixture powder pack of Si and SiO2 has been carried out in restoration atmosphere (argon gas/hydrogen gas = 80/20) at 1450°C. The synthesized SiC.C composites were re-sintered with the modified mixture powder pack of Si, SiO2, Al, and Al2O3 at the same condition,in which amounts of Al and Al2O3 employed as a impurity have been controlled under 1 wt% with different mole ratios (Al2O3 : Al = 1:1, 2:1, 3:1). Two kinds of SiO and AlO vapors are generated in the second step reaction process, which react with carbon residuals. The quantitative and qualitative properties of the SiC micorotubes were analyzed by using TGA, SEM, and XRD. The innermorphology of the SiC micorotubes is dependent on the impurity concentration and the gas nature, showing the grains grown with membrane type in the second reaction process because of the impurity
    Type of Medium: Electronic Resource
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  • 9
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 510-511 (Mar. 2006), p. 450-453 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The morphological evolution and growth mechanism of solidification interface withsolidification rates were investigated in the Ni-base superalloy, IN738LC, by directional solidification and quenching technique under a relatively high thermal gradient of 20.5oC/mm. The planar interface of the MC-γ eutectic was found at the low solidification of 1 µm/s, and the dendritic interface formed above 5 µm/s. The dendrite lengths increased as increasing increasing solidification rate, and thedendrite tip temperature was close to the liquidus temperature at 50 µm/s. The carbide morphologies were blocky-type and rod-type in the planar interface of low solidification rates, and as the solidification rate increased, the carbide shape changed from script type to spotty type. The phase transformation temperatures from the dendrite to MC carbide and eutectic were estimated by DTAand by the solid/liquid interface morphology by directional solidification
    Type of Medium: Electronic Resource
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  • 10
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 510-511 (Mar. 2006), p. 454-457 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Growth behavior of thermally grown oxide (TGO) layer with thermal fatigue condition in thermal barrier coatings (TBCs) was investigated, including its effect on fracture behavior of TBCs and bonding strength of top coat. The formation of TGO layer was influenced by both temperature and time exposed. However, the TGO thickness was independent on the bond coat thickness (80, 140,and 280 µm) and the preparing method (APS and HVOF methods) of the bond coat. In Hertzian indentation tests for the TBCs before thermal fatigue, the TBCs with the bond coat prepared by APS showed fracture and/or delamination in regions of the top coat near to the interface, whereas the TBCs prepared by HVOF indicated cracks and fracture at the interface. After thermal fatigue, thefracture path passed along the TGO layer without any cracks created from Hertzian indentation within the top coat in both cases. The bonding strength of the top coat measured by adhesion tests shows lower values for the TBCs with the HVOF bond coat than those with the APS bond coat before thermal fatigue. However, the values are similar to each other after thermal fatigue. This result is attributed to the fracture path of the TBCs, depending on the TGO formation
    Type of Medium: Electronic Resource
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