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  • 1
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 141-143 (July 2008), p. 761-766 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: We have developed new type semi-solid injection process, that is, runner-less injectionprocess which can obtain high material yield of about 90% for magnesium alloy. In this process,alloy billets are heated to the semi-solid temperature in the injection cylinder and are injected into apermanent mold. In order to investigate the effects of volume fraction solid and injection speed onmicrostructure and mechanical properties of AZ91D magnesium alloy injected into the permanentmold, semi-solid forming testing machine which has the same system as a runner-less injectionmachine, has been made on an experimental basis. The magnesium billet precisely controlled atgiven temperature has been injected into a permanent mold with two kinds (slow and high) of speedand plate-like specimens with each fraction solid have been fabricated. Microstructure has beenobserved by optical microscopy and X-ray computerized tomography (CT) scanner. Mechanicalproperties have been measured by tensile test. The effects of volume fraction solid of the alloyslurry and injection speed on mechanical properties have been clarified
    Type of Medium: Electronic Resource
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  • 2
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 539-543 (Mar. 2007), p. 323-328 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: We have developed the new process for refinement of metallic materials duringsolidification without addition of refiners or without rapid cooling. This process useselectromagnetic body force based on the vibrations caused by simultaneous imposition of directmagnetic field and alternative electric current on the alloy melt during solidification. Thevibrations create cavitation in the melt and it breaks out during growth of it. Then explosive forceis released toward the surroundings such as the primary solid particles and they are fractured finely.Finally fractured solid particles solidified as very fine grains.This process was applied to hyper- and hypo-eutectic Al-Si alloys, and AZ91D Mg alloys.Primary silicon crystals in Al-17mass%Si alloy decreased the size remarkably by the optimumelectromagnetic vibration condition. Primary aluminum dendrites particles in Al-7mass%Si andprimary magnesium dendrite particles in AZ91D are also decreased its size markedly.This process has also been applied to create non-equilibrium state metallic materials such asmetallic glasses. We have succeeded to obtain metallic glasses in Mg-Y-Cu alloy system andFe-Co-Si-B-Nb alloy system. These alloys solidified as fully crystals in this cooling rate withoutelectromagnetic vibrations. These glasses are bulky and are used as structural material
    Type of Medium: Electronic Resource
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  • 3
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 116-117 (Oct. 2006), p. 441-444 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: We have developed new type semi-solid injection process, that is, runner-less injectionprocess. In order to investigate the effects of solid fraction on microstructure and casting defects ofAZ91D in new type semi solid injection process, semi-solid forming testing machine which has thesame system as a runner-less injection machine has been made on an experimental basis. Itstemperature controlling system has been established to obtain the homogeneous solid-liquidcoexisted state in its injection cylinder. AZ91D billets are injected into a permanent mold by thismachine in the semi-solid state. A shearing in the part of nozzle of injection cylinder is the mostimportant to reveal thixotropic property of alloy slurry in semi solid forming process by injectionmachine. So it needs controlling of solid fraction to affect thixotropic property. In order to decreasecasting defects and hold homogeneous structure, solid fraction more over 50% is needed. But whenthe solid fraction increases more than 50%, primary solid particles grow coarser, and thencontrolling method is required to suppress coarsening. In the case of less than 50% of solid fraction,liquid part preferentially fills inside the permanent mold and alloy slurry continue to fill the moldbehind alloy liquid. Then large casting defects form at the boundary of both flows
    Type of Medium: Electronic Resource
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  • 4
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 116-117 (Oct. 2006), p. 534-537 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: This research has been investigated fluidity and microstructures characteristics of AZ 91D alloy using new type semi-solid injection machine. To ensure good casting products, uniformtemperature distribution was required during heating in the injection cylinder of this machine. So,the injection cylinder was divided with six heating zones. Then temperature distribution in theinjection cylinder was precisely controlled. AZ 91 D billets were heated to the desired temperaturesin the injection cylinder, and injected into the permanent mold with injection speed about 430 mm/s.Fluidity was measured by using spiral permanent mold with the cavity of 1045 mm in length and 5mm in thickness. The fluidity test has been done with the fraction solid from 0% - 60%. The fluiditywas 905 to 153 mm for fraction solid 0% to 60%, respectively. At the fraction solid from 50% to60% microstructures are consisted of spherical solid particles and the solid particles surrounded byliquid phase. The shape of solid particles begins to change at the fraction solid of 40%
    Type of Medium: Electronic Resource
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