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  • 1
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 141-143 (July 2008), p. 115-120 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: Extrusion is a well established technology for the production of complex sections of aluminiumalloys. Thixo-extrusion in comparison to traditional hot-extrusion offers several advantages such aslower extrusion and friction forces, higher material fluidity, longer tool life etc. Aluminium alloy5182 is an important commercial alloy characterized by high strength and ductility, high corrosionresistance and good formability; it is commonly used for the production of wrought automotivecomponents and it is also suitable for semi-solid applications thanks to its wide solidification range.The aim of this paper is to attempt the shaping of 5182 Al-Mg alloy through the thixo-extrusionprocess using a ceramic tool and evaluating the effect of different routes of making the feedstock onthe semisolid microstructure. Particularly, two different methods were investigated: Near-soliduscasting and Roll-casting using a cooling slope.All the samples produced were characterized by metallographic analysis in order to measure globulesize and shape factor, as the main criteria used for assessing thixo-formability
    Type of Medium: Electronic Resource
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  • 2
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 141-143 (July 2008), p. 481-486 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: Semisolid metallic alloys are commercially produced by means of mechanical orelectromagnetic stirring. Among the mechanical devices, the rotating pin immersed in a solidifyingalloy seems to be easier to manage in industrial practice although it can induce some porosity,depending on the shape of the pin.As known, ultrasounds are mechanical waves which, when applied to liquid metals, increase thenumber of solidification nuclei, so that the cast products show superior mechanical performances, as aconsequence of the finer grain structure.In this paper the use of ultrasound waves applied to different alloys during solidification was studiedin order to obtain feedstock for semisolid die-casting application.A dedicated ultrasound power unit, together with a proper sonicator pin, was designed andmanufactured by the authors and, subsequently, the effect of the ultrasonic treatment on themicrostructure of A356 aluminum alloy and ZA27 zinc alloy was investigated.All the produced samples were characterized by metallographic analyses to measure the globule sizeand shape factor, which are main criteria for thixo-microstructure assessment.The results were compared to those obtained with traditional mechanical stirring, showing the highercapability of ultrasound treatment in producing better semisolid microstructure.An optimized combination of process parameters seems to be necessary to get a reasonablethixotropic structure in treating ZA27 alloy.Less severe production conditions are needed in the case of aluminum alloy, revealing the potentialityof ultrasounds as an alternative treatment to traditional mechanical stirring, with the further advantageof alloy degassing and grain refinement, without the use of expensive addictions (TiB2).Trials were finally performed on a continuous casting pilot plant in combination with electromagneticstirring to produce semisolid billets
    Type of Medium: Electronic Resource
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  • 3
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 141-143 (July 2008), p. 301-306 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: A new aluminum alloy (AlSi5Mg0.5Cu0.3Ag) for semisolid die-casting applications wasdesigned, starting from computational thermodynamics calculations by Computherm Database. Thegoal was to obtain a combination of good castability and proper concentration of hardening elementsfor strengthening precipitation treatment. The predicted thixotropic properties were verified bymeasuring the microstructural conventional parameters, such as globule size and shape factor, and thesolidification range, by means of differential scanning calorimetry. To complete the characterizationof this new alloy and to evaluate its applicability in industrial production, the shear rate andtime-dependent flow behavior of the alloy in the semisolid state was studied in a Searle-typerheometer. A future aim of the present research is to try to use rheology testing as the tool to optimizethe chemical composition, in order to design an alloy characterized by good mechanical performancesand easy processability. Considering the strong influence of the solid fraction content on semisolidalloy viscosity, the rheology tests were interrupted after a certain time and the alloy was deeplyfreezed using vaporized liquid nitrogen, in order to fix the microstructure and verify the correctness ofthe thermodynamic simulation
    Type of Medium: Electronic Resource
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  • 4
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 116-117 (Oct. 2006), p. 58-63 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: Semi-solid processing is nowadays a powerful technology for the realization of structuralcomponents; in addition to the increase in their mechanical properties, due to the globular structureinstead of the dendritic one, further developments are most likely to be expected from alloy chemicalcomposition adjustments in order to achieve higher performances compared with the industrially usedA356 and A357.Aim of this research is to try to set up new aluminium alloys for semisolid foundry applications,starting from the standard Al-Si system, at the base of all known casting processes. Different chemicalcompositions, based on either foundry or wrought Al alloys, have been investigated by means ofcomputational thermodynamics (Pandat®), producing quantitative data about solidus-liquidusinterval, solid fraction as a function of temperature, phase diagrams i.e. potential for age hardening,etc..Some selected alloys, fitting the needs of good castability, proper concentration of hardeningelements in the alpha phase and, obviously, easy production of feedstock material have beenmechanically stirred by means of an experimental apparatus designed and self-constructed in thefoundry laboratory of the university; the effect of different stirring tool configurations on thesemi-solid state obtainment has also been assessed. Subsequently, the manufactured alloys have beenreheated and cast into a simple die, properly designed, for the production of small samples.Microstructural investigations have been done on the stirred alloy (before and after re-heating), on theas cast and the heat treated samples to evaluate the efficiency of the designed system and of thedefined alloys. Experimental tests on the processed alloys have been carried out by means of aninstrumented crucible in order to verify the predicted thermodynamic properties supplied bysimulation study (i.e. fs-temperature curve)
    Type of Medium: Electronic Resource
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