ISSN:
1551-2916
Source:
Blackwell Publishing Journal Backfiles 1879-2005
Topics:
Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
,
Physics
Notes:
A water-based route for processing ß-Si3N4 from alpha-Si3N4, Al2O3, and Y2O3 powder mixtures was established. The surface charges and isoelectric points of the three different powders were investigated within the pH range from pH 3 to pH 12. Citric acid diammonium salt was found to be an effective deflocculant for shifting the isoelectric points to pH 3.5 for Al2O3 and to pH 6 for Y2O3. Aluminum hydroxide (Al(OH)3) showed strong interaction with the Si3N4 powder, shifting the isoelectric point from pH 7 to pH 5.5. Low-viscosity, high-solids-loading suspensions (60-63 vol%) thus were possible at pH 9.7. The preparation of homogeneous and stable suspensions with a solids content of ≤61 vol% and a viscosity 〈1 Pa·s was limited to a pH regime between pH 9 and pH 10.5 because of the high solubility of yttria. The homogeneous suspensions were easily solidified by direct coagulation casting (DCC), using the urease-catalyzed decomposition of urea at pH 9 to pH 10, by forming salt. No shrinkage cracking, sedimentation, or phase separation was observed during coagulation or drying. The green-density distribution was homogeneous throughout all bodies, even for complex geometries.
Type of Medium:
Electronic Resource
URL:
http://dx.doi.org/10.1111/j.1151-2916.1999.tb02037.x
