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  • 1
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 141-143 (July 2008), p. 599-604 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: The apparent viscosity model of the semi-solid A356 aluminum alloy, based on fitting ofexperimental data obtained by the Couette type viscometer, was developed in the paper. Thecommercial package CastSoft6.0 coupled with the model was used to simulate the mould filling of thesemi-solid A356 aluminum alloy in the key-shaped component with iron cores. The simulation resultsshowed that the position of the iron cores has an important effect on the filling of the semisolid slurry,and it is easy to obtain the completely filled key-shaped component when the iron cores were near tothe inlet. The filling tests verified that the simulation results have good agreement with theexperimental results. The fitting results indicated that the developed apparent viscosity model ispractical and feasible and it can be used to simulate the mould filling process of the semisolid A356aluminum alloy slurry. Also the parameters were optimized and the optimum parameters are asfollows: the inject pressure is more than 15MPa, the inlet velocity is more than 1.73m/s and theforming temperature is over 585 °C
    Type of Medium: Electronic Resource
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  • 2
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 141-143 (July 2008), p. 185-190 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: An advanced rheo-diecasting technique, based on a modified multi-electromagneticstirring continuous preparation (MSCP) process was developed for manufacturing near-net shapeAl-alloys components with high integrity. The modified MSCP process innovatively combines noncontactelectromagnetic stirring and an annular chamber with specially designed profiles to in situmake high quality semisolid slurry, and intensive forced shearing and self-wiping action can beachieved under high shear rate and high intensity of turbulence inside the annular chamber. ThreeAl-Si alloys with hypoeutectic, eutectic and hypereutectic compositions were tested in this study.The results indicate that, compared with those produced by conventional high-pressure diecasting(HPDC) process, rheo-diecasting samples based on the modified MSCP process have finer andmore uniform microstructure
    Type of Medium: Electronic Resource
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  • 3
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 116-117 (Oct. 2006), p. 410-416 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: The study on new rheoforming technologies of semisolid alloys has recently been onemain subject interesting many professors, experts and industrials, and so many new methods aboutpreparing semisolid alloy slurry and rheoforming process have been put forward. The semisolidslurry of AlSi7Mg alloy was prepared by being poured at a low superheat and stirred by anelectromagnetic field at a low power for a short time, and then the slurry was further soaked forproper time and finally rheoformed into a key-shaped die cavity in this paper. The influence ofslurry temperature, injection specific pressure and injection speed on the rheoforming process wasalso studied. The experimental results show that if AlSi7Mg alloy melt is poured at 630°C or 650°Cand meanwhile stirred by an electromagnetic field at a low power for a short time, the most primaryα-Al grains solidified in the slurry are spherical and only a few are rosette-like. If the slurry aftermade is then soaked in the liquidus-solidus range for some time, the ripening of primary α-Algrains is developed further and they become more spherical and larger. The experimental resultsalso show that the slurry temperature, injection pressure and speed have a great influence on fillingability. The higher the slurry temperature, injection pressure and speed, the higher the slurry fillingability, and the shorter the core distance from the ingate, the more easily the die cavity is filled.With the given key-shaped casting, if only the slurry temperature should be equal to or more than585,, or the injection pressure is equal to or more than 20 MPa, or the injection speed should beequal to or more than 1.73m/s, the key-shaped die cavity can be filled completely. Themicrostructural distribution in the casting is very homogeneous and it shows that the slurry preparedby the new method is very suitable for rheoforming and helpful to obtaining high quality castings
    Type of Medium: Electronic Resource
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